Home Guides iPhone 3GS iPhone 3GS Power Button Replacement

iPhone 3GS Power Button Replacement

This guide details the procedure for substituting the plastic power button cover; it does not cover repair or replacement of the underlying electronic power button.

Step 1 | Broken Glass

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To mitigate the risk of additional cracking and potential injury while repairing a cracked display glass, secure it with tape.
Apply clear packing tape in successive layers across the iPhone screen, ensuring complete coverage of the display surface.
To prevent scattered fragments and maintain stability during the display separation process, this technique secures the glass.
To safeguard your eyes from potential glass fragments released during the repair process, it is essential to use safety glasses.

Step 2 | Remove the bottom screws

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Using a Phillips #00 screwdriver, detach the two screws, each measuring 3.7mm, located at the dock-connector end of the iPhone.

Step 3 | Loosen the display

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For improved handling and safety, detach the metal handle from the suction cup; gripping the suction cup's base directly provides a more secure hold.
Exercise extreme caution during iPhone disassembly to prevent damage to the delicate display cables.
A rubber gasket is situated between the silver front bezel and the black display assembly; separation of the iPhone’s display assembly necessitates applying moderate force, and rocking the suction cup in a back-and-forth motion can aid in its removal.
Carefully lift the lower edge of the iPhone's display assembly by applying gentle upward force with a small suction cup positioned close to the Home button.
When the display assembly's surface prevents a suction cup from sticking securely, employ a robust adhesive tape—like duct tape or packing tape—as an alternative.

Step 4 | Pull up the display

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Several cables continue to secure the display assembly to the iPhone's internal components; avoid complete separation at this stage.
Tilt the display assembly upwards, achieving roughly a 45-degree angle.

Step 5 | Disconnect cable 1

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Several cables secure the display assembly to the iPhone's internal components; therefore, avoid fully separating the display at this stage.
Tilt the display assembly upwards, achieving roughly a 45-degree angle.
Using one hand to secure the display assembly, employ a spudger with your other hand to carefully detach the ribbon cable identified as "1"—this cable specifically connects to the display.
To prevent damage requiring display replacement, carefully slide the spudger in from the left side, positioning it beneath the ribbon cable, as illustrated. Attempting to lift the ribbon from the right may harm the ribbon connector.

Step 6 | Disconnect cable 2

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To facilitate disconnection of the remaining cables, adjust the display assembly's orientation so it is positioned nearly perpendicular to its base.
Carefully detach the ribbon cable identified as "2"—which connects to the capacitive touch panel—using a spudger.

Step 7 | Disconnect cable 3

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Certain international (Chinese, European) 3G models lack the plastic retaining tab; instead, to detach the ribbon cable, slide it screen-ward. During reassembly, ensure the ribbon cable is securely seated within its connector by applying even pressure.
Connector "3" on certain iPhone models exhibits an inverted color scheme, featuring a black plastic tab and a white connector; ensure correct tab elevation during manipulation to prevent connector damage.
Employ a spudger to lift the 90-degree rotating white plastic tab, which secures ribbon cable "3". This action will disengage the cable.
Carefully disconnect the black ribbon cable by sliding it from its connector, then detach the display assembly from the iPhone.

Step 8 | Remove the SIM card tray

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Using a SIM eject tool or a straightened paper clip, gently push into the small aperture located adjacent to the headphone jack.
Apply pressure to the tool, ensuring it remains aligned, until the SIM card tray ejects.
Using your fingers, gently eject the SIM card tray from the iPhone.

Step 9 | Disconnect cable 4

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Carefully detach the ribbon cable identified as "4" using a spudger.

Step 10 | Disconnect cable 5

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Carefully detach the ribbon cable identified as "5" using a spudger.

Step 11 | Disconnect cables 6 and 7

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  • Carefully detach the ribbon cable identified as "6" using a spudger.

  • For iPhone 3GS models, consult the visual guide in the second image and employ a spudger to release the ribbon cable identified as "7".

  • Before pressing the ribbon cables into place, carefully verify that their contacts match the corresponding sockets on the motherboard; magnification via a magnifying glass or jeweler's loupe may be necessary for precise alignment.

Step 12 | Remove the logic board screws

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  • Detach the component by unscrewing eight fasteners.

    • The logic board is affixed to the rear case using five screws; each is 2.3 mm in length, features a Phillips #00 head, and has partial threads.

    • The logic board and camera are fastened using two screws; each is a full-thread Phillips #00 screw, measuring 2.3 mm in diameter.

    • Locate the "Do not remove" sticker and, underneath it, you will find a 2.9 mm Phillips #00 screw.

    When putting everything back together, ensure that the 1/4-20 x 1-inch bolts are tightened to a torque of 15 lb-ft, and that the retaining clips are properly seated in their grooves to prevent component separation.
    The camera is secured by a metal strip affixed with the orange-highlighted screw located on the bottom right side.
    Before securing the camera with the full-thread Phillips #00 screw, measuring 2.3 mm, ensure the strip is correctly positioned.

Step 13 | Loosen the camera

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  • Carefully leverage the camera module from its rear case housing using a spudger, ensuring no forceful movements are applied.

  • Due to its connection to the logic board's base, complete camera removal is currently not possible.

Step 14 | Remove the logic board

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  • Carefully lift the logic board's edge nearest the dock connector using a spudger, applying gentle force.

  • Due to its proximity to the 'do not remove' label, the delicate, gold-colored grounding tab on the logic board is susceptible to damage. Exercise extreme caution to prevent it from catching on the device casing during logic board removal, as breakage is common. Investigate this ground tab for potential damage if signal issues arise following logic board separation.
    Verify that each of the screws holding the logic board in place has been completely unscrewed if you encounter resistance when attempting to separate it.

Step 15

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  • Carefully advance the logic board in the direction of the dock connector to disengage it from the iPhone's internal components.

  • Before securing the logic board within the device enclosure following battery installation, establish the camera connection to the logic board. Prior to fully seating the board, carefully position the upper portion, specifically the area containing the SIM tray, ensuring proper alignment. Failure to do so may result in SIM card slot misalignment. After the upper section is correctly situated, the remaining portion of the logic board can be adjusted into its final position. Confirm correct installation by verifying the SIM tray aligns with the iPhone case opening and the camera module is flush within its designated recess.

Step 16 | Loosen the battery

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Carefully align the 4mm hex key to the retaining screw, ensuring it is fully seated, then rotate the screw clockwise until it is snug, but do not overtighten, as this could damage the threads.
  • Carefully lift the battery from the rear case using a spudger, as it is secured by an adhesive strip that runs along its edges.
  • Employing solely the provided plastic pull-tab to detach the battery risks causing deformation; therefore, avoid this practice.
  • Disconnecting the battery isn't required to replace the GPS antenna; however, doing so creates additional working room if you also need to detach the headphone assembly, a step that isn't essential for the antenna replacement itself.
  • The iPhone battery utilizes a light adhesive to secure it to the back cover; this adhesive typically remains adhered to the battery during removal. If your new battery has pre-applied adhesive, no further action is needed. Otherwise, carefully move the adhesive from the original battery to the replacement battery.
  • To release a stuck battery, carefully introduce a small amount of isopropyl alcohol with a concentration exceeding 90% between the battery and the device casing; permit approximately one minute for the adhesive to soften. Then, utilizing the spudger's flat end, cautiously pry the battery free and ensure complete evaporation of the alcohol before proceeding with new battery installation.
  • To prevent damage, avoid using excessive force when removing the battery. Should the battery remain difficult to dislodge, add additional alcohol droplets to dissolve more of the adhesive. Ensure the pry tool does not compromise the battery's structural integrity by bending or puncturing it.
  • Applying gentle heat to the rear case with a hair dryer or heat gun, set to its lowest temperature, will soften the adhesive, making it easier to use a spudger for battery separation.
    • To prevent battery ignition, avoid exposing the iPhone to excessive heat.

Step 17 | Power Button

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Using the 5mm hex key, carefully tighten the four M4x8 screws securing the fan assembly to the heatsink, ensuring a torque of 4.0 in-lbs is applied to each screw to prevent damage.
Using a Phillips #00 screwdriver, detach the on/off switch from the front bezel by unscrewing the two screws that hold it in place.

Step 18

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Using a 5/32-inch hex key, carefully tighten the four M4x8 pan head screws securing the fan assembly to the heatsink, ensuring a torque of 4 in-lbs is applied to each screw to prevent damage.
Carefully separate the power button assembly from the rear case's upper edge, ensuring no force is applied.
Carefully detach the power button from the back housing by gently prying with a spudger tip or your fingertips.
The power button, affixed to a metal handle, allows for 180-degree rotation on one side and 135 degrees on the opposing side; during reassembly, ensure the metal handle is oriented downwards, directed towards the back panel, by rotating it 180 degrees.
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